Custom Corrugated Shipping Boxes

How to Design Custom Corrugated Shipping Boxes

Have you ever thought about what those cool cardboard boxes for your best things are called? They may be custom corrugated shipping boxes! People who ship things use these solid and flexible boxes all the time. They keep your items safe on their way to you. You didn’t know that custom-made cardboard boxes can help you pack your things better.

There is a lot to learn about custom cardboard shipping boxes in this guide. You can make your own design and learn the basics. So you can get good at custom packing, this is how we’ll explain things in a way that is clear and helpful.

Understanding the Corrugated Boxes

First, let’s talk about the building blocks: folded cardboard. The curved paper and flat linerboard sheets that make up these custom corrugated shipping boxes are assembled. This makes a structure for your goods that is strong, light, and safe.

Different perforated materials are not all the same in thickness and robustness. For light things, single-wall works best. For big things, double-wall works best, and for the safest things, triple-wall works best.

Why Use Custom Corrugated Shipping Boxes?

Custom cardboard shipping boxes are helpful for a variety of reasons. Not only do they keep your things safe while they’re being shipped, but they also are helpful in other ways: 

  • Protection: 

 Because the curved material is very soft and doesn’t easily break, it protects your things from bumps and jolts. 

  • Versatility: 

Custom boxes can be made in various sizes and shapes to fit your items properly, saving you space and packing materials you don’t need. 

  • Branding: 

Custom corrugated shipping boxes with printed designs look great and help promote your company. Your brand, colors, and message can be shown off. When the customer gets their order, this will show them that you care. 

  • Sustainability:

Corrugated cardboard is suitable for businesses that want to have less of an effect on the world because it is eco-friendly and can be recovered.

Planning Your Custom Box Design: It’s All About Your Needs!

Thinking about your unique packaging needs before you start getting creative is essential. When planning your custom corrugated shipping boxes, here are some essential things to keep in mind:

  • Size and Weight of the Product: 

The box should be the right size for your product, with no extra room that could move around during shipping. Things like weight are also important. Pick a curved material thickness that can hold the weight of your item without falling apart.

  • Branding and Marketing: 

Your personalized corrugated shipping boxes are an extension of your brand when it comes to branding and marketing. To make a consistent brand experience, you should use your picture, color scheme, and even marketing messages.

  • Shipping and Handling Conditions: 

Think about what will happen to your boxes while they are shipped. Will they be subject to moisture? Rough handling? This should be considered when picking the suitable material and style elements.

Designing Your Dream Box: Unleash Your Creativity!

Your custom corrugated shipping boxes are now ready to be designed! Let’s look at some important points:

  • Choosing the Right Box Style

There are different types of boxes, and each has its benefits:

  • Regular Slotted Container (RSC): This standard box has flaps on all sides to make it easy to close. A great pick all around.
  • Half-Slotted Container (HSC): This is like the RSC, but only the top and bottom flaps are there. Great for things that need to be easily reached from the top.
  • Mailer Box: This one-piece box has a tuck-in closure for clothing and other light things.
  • Customization Options: 

There are a lot of options! You can look at things like

  • Die-cutting: By die-cutting, you can give your goods unique shapes and inserts that make them fit perfectly.
  • Printing: Add your brand, graphics, and marketing messages to the boxes in high-quality printing to make them unique.
  • Inserts:You can add dividers or cushioning pieces to keep fragile items safe inside the box. 
  • Thoughts on Sustainability: 

To have the least environmental damage, pick eco-friendly options like soy ink or recycled cardboard. 

Find the Right Partner to Make Your Box Come to Life 

Find a reputable company to make your custom corrugated shipping boxes once you’re happy with the design. What to do:

  • Finding a Reliable and Experienced Manufacturer:

Look into several packing companies to find one with experience making custom corrugated shipping boxes.

  • Requesting Samples and Prototypes:

Before placing a big order, ask for a sample or trial of the boxes to see how well they work and are made.

  • Negotiating Pricing and Lead Times:

Talk about prices based on how much you want to order and how quickly you need it done.

Ensuring Top-Notch Quality for Your Boxes

Don’t forget how important quality control is when it comes to your custom corrugated shipping boxes. To make sure your boxes are great, do these things:

  • Conducting Quality Control Checks:

Check the boxes to make sure they are the right size, the writing is clear, and the structure is sound. Ensure the flaps close well and that the cloth is strong enough for your needs.

  • Testing Durability and Stacking Strength:

Test your boxes out! Test how well they hold up to stacking and possible hits to make them feel like they are in shipping conditions.

  • Getting feedback from workers and customers: 

Ask people what they think about your packaging to learn useful things. Check if the boxes are easy for your workers to assemble and use.


You can make the best custom corrugated shipping boxes for your business if you know the basics, plan well, design carefully, implement carefully, and ensure quality. Remember that these boxes are important for keeping your goods safe and getting your name out there. During the design process, give functionality, aesthetics, and sustainability the most attention so that you can make packaging that fits your brand’s ideals and gives your customers a good experience.

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